Every equipment and Machinery in the Plant undergoes the Requalification.
:
Equipment
requalification should be done as per the validation master plan.
1.1.1
Requalification:
The act of reconfirming that a
validated system or piece of equipment remains capable of achieving the
intended results within planned regular intervals.
1.1.2
Equipment Requalification:
The act of
planning, carrying out and recording the results of tests on equipment to
confirm its capabilities and to demonstrate that it will perform as intended.
1.1.3
Equipment Requalification Protocol: A written plan stating Requalification will be
conducted, including test parameters, equipment characteristics, and decision
points on what constitutes acceptable test results shall be prepared.
Report of the equipment Requalification shall be
recorded in the Requalification report in which the records, results and
evaluation of a completed Requalification program shall be assembled. All the
details suggested in the protocol shall be recorded.
Requalification protocols are prepared for, equipments defined as critical for the process.
The following sections are to be included in the Requalification
protocol:
·
Protocol title: This section should provide
the title for the protocol
·
Table
of contents
·
Protocol
approval (Pre & Post Approval)
·
Objective
·
Reason
for requalification
·
Responsibility
·
Methodology
·
Requalification
Criteria
·
Deviation
report
·
Requalification
report
·
certification
The Requalification protocol should
provide an index indicating the phase of the program included and documented in
it. The scope is to facilitate the location of the information of Requalification.
1.2
Each machine
shall be requalified as per the respective Requalification protocol.
1.3
Establish Requalification
plan and Requalification protocols for the unit process.
1.4
Nominate a
1.5
Carry out the
Requalification as per the respective Protocol.
1.6
Statistics can be made to interpret data obtained and
provide meaningful information during the revalidation/requalification Exercise.
NOTE:
·
The Requalification protocol and report shall be approved as per SOP.
Once all the protocol steps have been completed, all the documentation is to be
organized. The data and information obtained must be reviewed and its
acceptability against the specified acceptance criteria must be determined. A
report detailing the acceptability and any deviations in test procedures,
methods, or results must be identified and explained. A final conclusion must
be prepared and included as part of the report.
2.0
LIST OF ANNEXURE AND FORMATS:
Sr. No. |
Title of Protocol |
Protocol
No. |
01 |
Equipment requalification protocol |
AE
/ RQ - 001 |
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Pharmaceutical guideline only